Metallic Viscous Filter Manufacturers in Mumbai, Suppliers and Dealers in Mumbai

National Air Filters is well-known Metallic Viscous Filter manufacturers in Mumbai, suppliers, dealers in Mumbai. Our Metallic Viscous Filters are designed to be used under harsh environments and are completely washable and reusable, which is a sustainable and economical way of ensuring the quality of air required and keeping the critical machinery safe. This sticky coating is a strong binding substance in that coarse dust, lint, and large airborne particulates are trapped in this sludge and will easily clog more finer downstream filters.

What is Metallic Viscous Filter?

It is a mechanical air filter that is built with a robust frame with multiple layers of crimped metal mesh (typically Galvanized Iron or Stainless Steel). This mesh is lined with a high-tack viscous oil that can make the filter immensely greater in the dust-retention capacity, as well as in the ability to remove airborne pollutants.

Why We Are premier for Metallic Viscous Filter manufacturers in Mumbai?

Our commitment to quality and almost local experience has made us the top producer of Viscous Filters in Metallic in Mumbai because we are able to combine our years of experience in the industry combined with our superior production plants right here in Mumbai, which means that we are precision engineers in the vein of each single unit that we produce. Only the high grade, corrosive proof metallic material is used to build our filters to stand the rough challenges of industrial needs of the region.

Types of Metallic Viscous Filter

We being as well established metallic viscous filter manufacturers in Mumbai, according to mechanism we provided different types which are given below.

  • Automatic Viscous Filters: These are self-cleaning filters, which are common in high dust removal as in steel plants and mines. The filter mat is continuously washed by a self-cleaning mechanism.
  • Manual Viscous Filters: This is a less complex variant of a filter where the user can clean or change the filter by hand in Metallic Viscous Filter dealers in Mumbai.
  • Stainless Steel Filters: This type of filter is completely made of stainless steel, which is durable and resistant to corrosion in Metallic Viscous Filter suppliers in Mumbai.
  • Metal Mesh Filters: Filters that consist of a variety of metal mesh, such that they reach different size levels of the particulate.
  • Sintered Metal Filters: Porous filters are formed by welding tiny particles of metal, usually stainless steel, which form a strong filtration material.
  • All-Metallic Viscous Filters: A higher level that is represented by those filters whose structure is comprised of all-metal, and not only mesh. These can represent certain models such as the CFI All Metallic Viscous Filter.

Technical Specifications of Metallic Viscous Filter

We've added below a specialized table of Metallic Viscous Filter in Mumbai that provides further technical specification information.

Feature/Specification Value
Filter Medium Material Metal Mesh with Viscous Oil Coating
Flow Rate 1000-4000 m³/hr
Usage/Application Industrial oil mist and dust removal
Vessel Height 500-1200 mm
Media Quantity Multiple layers of metal mesh
Filtration Efficiency Up to 95%
Operating Pressure 150-300 Pa
Maximum Temperature 120°C
Micron Rating 1-10 microns
Construction Material Stainless Steel / Galvanized Steel
Maintenance Easy to clean and recoat with viscous oil
Lifespan 6-12 months depending on usage

Advantages of Metallic Viscous Filter:

Following is the key advantages of our metallic viscous filter suppliers in Mumbai according ro industries.

  • Superior Ruggedness and durability: These filters are built with heavy metal nets (such as GI or stainless steel) and thus are very tough to damage, corrode, and withstand pressure variations in Metallic Filters.
  • Washable and Reusable Design: Metallic Viscous Filter manufacturers in Mumbai will save on wastage as the replacement will not be necessary very often; lowering the wastage and the operating costs over a long period.
  • High-End Low-Resistance Performance: The layered mesh structure is developed to have a great dust-holding capacity and an unchanging low-pressure drop. This makes sure that there is constant and free flow of air, making the air handling system to be energy-efficient.
  • Downstream Filters: Downstream filters can be effectively used to protect sensitive fine and HEPA filters by efficiently capturing the heaviest and largest particles before they become contaminated effectively.
  • Chemical and High-Temperature Durability: Since they are all-metal, non-media, and therefore are inherently suitable in the setting with high temperatures or corrosive fumes. This is an essential versatility required by the Chemical and Petrochemical industries.

Application of Metallic Viscous Filter:

We serve as well-established Metallic Viscous Filter dealers in Mumbai, it is applicable in different sites which are given below.

  • HVAC and Air Handling Units (AHUs): They are implemented as the essential initial level of filtration in large central air conditioning and ventilation systems. It ensure the functionality of the expensive cooling coils and secondary filters to be clogged by the large and coarse dust to be energy efficient.
  • High-Temperature Industrial Processes: Used in an environment where there is high temperature such as in industrial ovens, kilns or furnaces. The strong metallic structure provides firm filtration operation where the normal synthetic media filters would melt or decay.
  • Food & Beverage and Packaging Industries: This is installed in process ventilation and air intake systems to avoid general contamination of particulate to enter production areas.
  • Cleanroom Pre-filtration Systems: Placed at the entrance of multi-stage complex cleanroom systems to reduce the load of particles to a significant degree. Metallic Viscous Filter manufacturers in Mumbai is essential to increase the service and life span of expensive final filters such as the HEPA.

Steps for Selecting Metallic Viscous Filter

  • Set Operating Conditions: Decision on the maximum air flow rate (CFM /CMH), the maximum pressure drop allowance of the system, and the maximum temperature of your environment must be established.
  • Design Required Dimensions, Frame Type: Be sure that the physical size (length, width, depth) is a fit with your existing housing unit, and select frame material (e.g., GI, Aluminium, SS 304/316) according to corrosion or chemical hazard.
  • Evaluate Maintenance Logistics: Establish that you can clean (wash or use solvents) and weigh the filter and find it easy to carry when it comes time to perform regular maintenance.
  • Check Viscous Oil Compatibility: Be sure that the filter media is coated evenly with a high quality non-drying viscous oil that is compatible with your operating temperature and operating environment.

Why choose us as leading Metallic Viscous Filter Suppliers in Mumbai?

  • Qualified Quality and Reliability: We have done it using high-quality, robust metallic media and accuracy of manufacturers which ensures filters that are up to the mark in terms of industry performance.
  • Local Manufacturers Pioneer: We are the established manufacturers in Mumbai and as such we have competitive factory- direct prices and shorter lead times in comparison with the general suppliers,
  • Customization Knowledge: We provide expert services in customization of sizes and specifications (GI, Aluminium, SS frame options) to fit a customized industrial application or pre-existing housing unit.

National Air Filters is notable Metallic Viscous Filter manufacturers in Mumbai, suppliers, Dealers in Mumbai. Guard Your Investment by our Metallic Viscous Filters! Our heavy-duty metal mesh filters are designed to withstand the test of time, and are the reusable pre-filter, which is indispensable to all of your important HVAC and industrial systems. They snatch the course debris with aggression, greatly decreasing the workload to your fine filters, and increasing the life of the system. Select the National Air Filters in Mumbai as an economical, performance clean air, the intelligent base of efficiency and minimal maintenance.

FAQ's

A: It is a crude Pre-Filter (G1/G2) to remove coarse airborne particles, lint, before the downstream fine filters (such as HEPA) become clogged.

A: Yes, they are very strong, can be completely washed and re-used which provides a more economic and sustainable transition to single-use synthetic filters.

A: They are normally made of stacked metal mesh, either galvanized iron (GI) or aluminum, wrapped in a strong GI or stainless steel frame.